Energy management
The
most important part of energy management in sawmilling is to reduce
electricity costs as much as possible. There are several different ways
of doing this:
- The sawmill can reduce its electricity consumption by saving electricity (eg. switching of machines when they are not in use).
- The sawmill can replace inefficient equipment with newer, more
efficient equipment. Old equipment can sometimes be so inefficient that
it pays to replace the machine with a new machine even though it is
still in full operational state.
- The sawmill can generate its own electricity.
- The sawmill can manage electricity demand by shifting electricity
loads in order to reduce the peak electricity demand. Although the
total electricity consumption is constant, there are benefits for the
electricity supply company so lower line charges can be negotiated.
- The sawmill can organise its operation to help balance the load
factor. This could be achieved by changing the operation of the mill to
ensure that the highest electricity consuming equipment is not being
used at the same time.
Most businesses think of energy as an overhead, rather than as a
variable input cost they can control. The reality is that energy
consumption can be managed successfully. In fact, many businesses can
achieve savings of between 10% and 30%.
Download an Energy Management Programme (EMP) guide
Below are case studies in the wood processing industry demonstrating the savings possible through energy management:
CHH – Kinleith Mill, Tokoroa, New Zealand (October 2005)
Juken Nissho – Waiarapa Mill, Masterton, New Zealand (April 2004)
An energy audit is one of the first steps in an energy management
programme. It shows how efficiently energy is being used and highlights
opportunities for energy cost savings. It can also show ways to improve
productivity. Energy audits take a thorough look at particular
facilities, processes or technologies.
Any public or private organisation can apply for a grant to assist with conducting an energy audit.
Read a summary of audits in the New Zealand sawmill industry.
More information on conducting an energy audit.